Opportunity Information: Apply for BAA 04 08 PKM CALL 17

  • The Air Force Research Lab in the science and technology and other research and development sector is offering a public funding opportunity titled "GaN on SiC Radar/EW MMIC Production Capacity" and is now available to receive applicants.
  • Interested and eligible applicants and submit their applications by referencing the CFDA number(s): 12.800 Air Force Defense Research Sciences Program.
  • This funding opportunity was created on Dec 23, 2009 and posted on Dec 23, 2009.
  • Applicants must submit their applications by Feb 19, 2010. (Agency may still review applications by suitable applicants for the remaining/unused allocated funding in 2026.)
  • Eligible applicants include: Unrestricted (i.e., open to any type of entity above), subject to any clarification in text field entitled Additional Information on Eligibility.
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Opportunity Summary:

The GaN on SiC Radar/EW MMIC Production Capacity opportunity is a Department of Defense DPA Title III effort managed through the Air Force Research Laboratory to build up a U.S.-based manufacturing capability for gallium nitride on silicon carbide (GaN on SiC) monolithic microwave integrated circuits used in radar and electronic warfare. The core purpose is not just to fund R&D prototypes, but to stand up a domestic production line that is economically viable and capable of sustained manufacturing of both narrowband and wideband MMIC components fabricated using GaN epitaxy on 100 mm SiC substrates. In practical terms, the government is trying to ensure there is a reliable, scalable U.S. supply of high-power RF MMICs suitable for defense needs, with a path to production rather than one-off lab demonstrations.

A central requirement is that the resulting capability function as an open foundry merchant supplier. That means the awardee is expected to offer its fabrication process as a service to outside customers, allowing external companies to send in their own designs to be manufactured without needing to own the fab themselves. The opportunity emphasizes that this openness should be demonstrated through a robust process design kit (PDK). The PDK is important because it packages the process rules, device models, and design constraints in a way that lets outside designers produce manufacturable chips with a minimal number of iterations, ideally achieving first-pass success. In other words, the program is pushing for a mature, user-facing foundry ecosystem rather than an internal-only defense production line.

The project sets an overarching target of reaching Manufacturing Readiness Level (MRL) 8. At MRL 8, manufacturing processes are considered proven and approved for release to production, and they are ready to support Low Rate Initial Production (LRIP). For this program, that readiness specifically applies to manufacturing S-band and wide bandwidth (6 to 18 GHz) GaN on SiC MMIC components. Achieving MRL 8 implies more than demonstrating electrical performance; it requires controlled, repeatable processes, validated inspection and test flows, stable supply chains for materials, and the internal governance to sign off that the process is production-ready.

Beyond readiness level, the government highlights several performance and business outcomes it wants to see: relatively high manufacturing yields, strong device reliability, and reductions in both cost and cycle time (throughput time) for S-band and 6 to 18 GHz GaN on SiC power amplifier MMICs of specified complexity. The emphasis on yield, reliability, cost, and throughput reflects a desire to transition GaN on SiC from a specialized, expensive capability into something that can be produced more routinely and affordably for defense platforms that need high power, high efficiency, and wideband RF performance.

Administratively, this opportunity was issued as a discretionary funding action under a Cooperative Agreement, aligned to the Science and Technology / R&D category, and tied to CFDA 12.800 (Air Force Defense Research Sciences Program). Eligibility was listed as unrestricted, meaning any type of entity could apply as long as it met any conditions described in the full announcement. The funding opportunity number is BAA-04-08-PKM CALL 17, it was posted on December 23, 2009, and it originally closed on February 19, 2010, with an archive date of March 21, 2010. The Air Force Research Lab is the sponsoring agency, and the provided point of contact for access issues with the full announcement was the contracting officer, Dianna C. Aniton, at 937-656-7197.

FAQs: GaN on SiC Radar/EW MMIC Production Capacity (DoD DPA Title III / AFRL)

What is the GaN on SiC Radar/EW MMIC Production Capacity opportunity?

It is a Department of Defense (DoD) Defense Production Act (DPA) Title III effort managed through the Air Force Research Laboratory (AFRL) to build up a U.S.-based manufacturing capability for gallium nitride on silicon carbide (GaN on SiC) monolithic microwave integrated circuits (MMICs) used in radar and electronic warfare (EW).

What is the core purpose of this program?

The central goal is to stand up a domestic production line that is economically viable and capable of sustained manufacturing, not just to fund R&D prototypes or one-off demonstrations. The emphasis is on a reliable, scalable U.S. supply of high-power RF MMICs suitable for defense needs, with a clear path to production.

Which government organization is managing and sponsoring the effort?

The effort is managed through the Air Force Research Laboratory (AFRL), which is also listed as the sponsoring agency.

What type of funding instrument is being used?

The opportunity was issued as a discretionary funding action under a Cooperative Agreement.

How is the opportunity categorized administratively?

It is aligned to the Science and Technology / R&D category and tied to CFDA 12.800 (Air Force Defense Research Sciences Program).

What does the program mean by building a "production capacity" rather than prototypes?

It means creating a repeatable, controlled manufacturing capability that can keep producing parts over time, rather than delivering a limited set of lab-built devices. The intent is sustained manufacturing with the governance, supply chain stability, test/inspection flows, and process controls expected of a production line.

What semiconductor technology is the program focused on?

The focus is on GaN on SiC MMICs fabricated using GaN epitaxy on 100 mm silicon carbide (SiC) substrates.

What applications are these MMICs intended for?

The MMICs are intended for radar and electronic warfare (EW), where high-power RF performance is needed.

What frequencies and component types are specifically called out?

The program specifically calls out manufacturing readiness for S-band and wide bandwidth (6 to 18 GHz) GaN on SiC MMIC components. It also highlights S-band and 6 to 18 GHz GaN on SiC power amplifier MMICs in its yield, reliability, cost, and cycle-time goals.

What is the target Manufacturing Readiness Level (MRL), and why does it matter?

The target is MRL 8. At MRL 8, manufacturing processes are considered proven and approved for release to production, and they are ready to support Low Rate Initial Production (LRIP). For this program, that readiness applies to S-band and 6 to 18 GHz GaN on SiC MMIC components.

What does achieving MRL 8 imply beyond meeting RF electrical performance?

MRL 8 implies controlled, repeatable processes; validated inspection and test flows; stable supply chains for materials; and internal governance to sign off that the process is production-ready, not just a demonstration of device performance.

What does "open foundry merchant supplier" mean in this opportunity?

It means the resulting manufacturing capability is expected to operate as a foundry service available to outside customers. External companies should be able to send in their own MMIC designs to be fabricated, without needing to own the fabrication facility themselves.

How does the program expect the open foundry concept to be demonstrated?

The program emphasizes demonstrating openness through a robust process design kit (PDK) that packages process rules, device models, and design constraints so outside designers can produce manufacturable chips with minimal iterations, ideally achieving first-pass success.

What is a PDK in the context of this program, and why is it important?

A PDK (process design kit) is a user-facing set of design information such as process rules, device models, and design constraints that helps designers create chips that can be manufactured reliably. In this program, the PDK is important because it supports an open foundry ecosystem and aims to reduce the number of design-spin iterations needed to reach a manufacturable MMIC, with a goal of first-pass success.

What outcomes does the government want beyond simply reaching MRL 8?

The opportunity highlights goals that include relatively high manufacturing yields, strong device reliability, and reductions in both cost and cycle time (throughput time) for S-band and 6 to 18 GHz GaN on SiC power amplifier MMICs of specified complexity.

Why are yield, reliability, cost, and cycle time emphasized?

These factors indicate whether GaN on SiC can move from a specialized and expensive capability to something that can be produced more routinely and affordably for defense platforms requiring high power, high efficiency, and wideband RF performance.

Is eligibility restricted to certain organization types?

Eligibility was listed as unrestricted, meaning any type of entity could apply as long as it met any conditions described in the full announcement.

What is the funding opportunity number for this announcement?

The funding opportunity number is BAA-04-08-PKM CALL 17.

When was the opportunity posted and when did it close?

It was posted on December 23, 2009, and originally closed on February 19, 2010. The archive date is March 21, 2010.

Who is the point of contact listed for access issues with the full announcement?

The listed point of contact for access issues with the full announcement is the contracting officer, Dianna C. Aniton, at 937-656-7197.

What is the program trying to ensure for U.S. defense needs?

The program is trying to ensure a reliable, scalable U.S. supply of high-power RF GaN on SiC MMICs suitable for defense radar and EW, with manufacturing capability that can be sustained over time rather than depending on limited prototype runs.

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